- The design goals for the YZ450F are a balance of easy cornering, a lightweight & compact feeling due to excellent mass centralization and a deep, useable power band.
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Revised, "reversed", liquid-cooled, 450cc, DOHC, 4-valve (titanium), single with fuel injection. The engine has been tuned for excellent "ride-ability and controllability" and delivers a broad, strong power band
- Unique engine design features a rearward slanting cylinder that is "reversed" compared to traditional designs. The FI throttle body and air box are front mounted and provide a straight intake path, while the exhaust exits from the rear of the cylinder. This design is used to centralize mass for excellent handling and a light feeling. It also means that engine heat will have less "heating effect" on the incoming fuel charge (cooler fuel helps increase power). The other major benefit is the straight shot intake system which maximizes power output. The engine is slanted 7.5 degrees rearward.
- Compact, 4-valve cylinder head design, features a 12.5:1 compression ratio. The intake valves are 37mm in diameter while the exhaust valves are 30.5 mm, for optimum flow and improved power.
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Revised intake and exhaust cam profiles, revised valve timing and new exhaust valve spring rate provides improved power and controllability in the low to mid rpm range. Combustion efficiency is increased for better torque output.
- Lightweight titanium valves (intake & exhaust) and load-reduced oval valve springs reduce reciprocating mass for less friction, faster-revving and a smoother-hitting power.
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Automatic cam chain tensioner reduces maintenance while special cam chain "sliders" reduce internal frictional losses.
- The lightweight aluminum cylinder features a ceramic composite coating applied directly to the aluminum block, eliminating the need for a liner or sleeve. The ceramic coating insures faster, more uniform heat dissipation, reduced friction and a longer service life.
- The cylinder is "offset" relative to the crankshaft to reduce frictional losses between the piston and the cylinder wall during the power stroke.
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Special cylinder design features cutaways that allow the air "trapped" under the piston to enter a side chamber (or cutaway) to reduce horsepower-robbing "pumping losses."
- The crankcase also utilizes cutaways to reduce "pumping losses". The crankcase cutaways match the cutaways in the cylinder for maximum efficiency.
- Lightweight, short-skirt, forged aluminum piston features a unique crown design that improves combustion efficiency and a special surface treatment on the skirt to reduce friction.
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Piston oil cooler utilizes a pinpoint nozzle that directs oil to the desired portion of the cylinder and underside of the piston, which reduces piston, cylinder and rod temperatures for excellent durability.
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Carburized connecting rod for excellent durability.
- Lightweight gear driven counterbalancer shaft reduces vibration for improved rider comfort and less rider fatigue.
- The crankcase features a tri-axis layout for the crank, main and drive axles. This tri-axis design keeps the crankcase more compact while also centralizing mass for excellent handling.
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Revised 5-speed transmission features new engagement dog shape on selected gears for improved shifting. The transmission ratios are designed to match engine output to reduce "driving force" losses.
- The YZ450F features a 2-bar shift guide system with a 14mm shift shaft for excellent durability. Revisions to the shift cam stopper lever include changes to the roller shape, spring load and support design for smoother, more accurate shifting.
- Revised, multi-plate wet clutch features a new surface finishing process that increases the flatness of the clutch boss contact area for improved engagement feeling.
- Quick-access, lightweight magnesium outer clutch cover for fast, easy clutch maintenance.
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Keihin 44mm throttle body fuel injection system is a battery-less design. The 12-hole injector maximizes fuel atomization for more complete combustion and excellent power delivery. The benefits of fuel injection include constant ongoing adjustments to insure the optimum fuel - air ratio regardless of outside air temperature and altitude. Other benefits include improved starting and improved throttle response. There is a cold start knob which also doubles as an idle adjuster too.
- The injector spray pattern, spray direction and the distance to the intake valves have been optimized, while the specially designed straight intake tract helps to maximize the benefits of the FI system and overall power output.
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Optional, compact, hand held "YZ Power Tuner" allows tailoring of both fuel injection duration and ignition mapping. Nine (9) different setting points can be accessed for both the FI map and the ignition map. Maps can be stored and shared with other Power Tuners if desired.
- Forward mounted air box features a flat style, washable, foam air filter which is easily accessible without removing the tank or seat. Quick release, no tools required, fasteners on the air box cover provide fast access.
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Wet sump lubrication system reduces weight, allows for more compact engine cases and eases maintenance. Oil volume in the engine has been optimized (0.95 L) to reduce weight and oil drag related power losses.
- Revised water pump impeller design reduces pressure on the seal for improved durability
- Maintenance-free transistor-controlled ignition (TCI) ensures fast starts and great performance at all rpms.
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High capacity ACM (alternating current magneto) is used to eliminate the need for a battery.
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Automatic decompression system ensures easy starts in any gear.
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Rear exiting exhaust pipe has an innovative layout, circling the cylinder to provide the correct tuned header length for an excellent exhaust pulse effect. The exhaust pipe has three different diameters throughout the exhaust tract, bringing out excellent power characteristics. This unique design also centralizes mass by moving weight closer to the centre line of the bike.
- Revised muffler bracket reduces weight. The repackable lightweight aluminum / stainless steel muffler (aka silencer) meets the current 94dB AMA and CMRC sound regulations.
- Compact, lightweight, single core, dual radiators provide outstanding cooling efficiency.
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New launch control system (LCS) allows you to concentrate on clutch control, body position and machine control to help achieve smoother, quicker starts with less wheel spin and front wheel lift. The system function in 1st & 2nd gears only and is disabled as soon as the bike is shifted into 3rd gear. The ECU controls the system and adjusts rpm to limit wheel spin & wheelies. Activation button is on the LHS handlebar and features a LED indicator light.
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New ECU with revised ignition settings and new "circuit" for the launch control system
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Special "G" sensor system will shut down the fuel injection system if the bike lies on its side for more than 10 seconds to help prevent costly engine damage. There is no special procedure to re-start the bike ... just kick it and go.
- Works-style race-spec "barrel adjuster" for on-the-fly clutch lever free play adjustments.
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Easy access element style oil filter.
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